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Marine Vessel Performance Monitoring – Methodology Guide

This document explains how the SIYA Vessel Performance application evaluates vessel operational efficiency using shop trial references, noon report data, and advanced performance analytics to optimize fuel consumption and identify equipment degradation.

Vessel Performance Overview

The SIYA Vessel Performance Intelligence Platform transforms traditional vessel monitoring into a data-driven optimization system that maximizes operational efficiency, reduces fuel costs, and enables predictive maintenance across your fleet. By comparing real-time operational data against shop trial baselines and analyzing performance trends over time, the platform provides comprehensive visibility into vessel health and efficiency for technical superintendents, fleet managers, and vessel masters. Core Objectives:
  • Baseline Performance Tracking: Compare actual vessel performance against shop trial references to identify degradation
  • Fuel Efficiency Optimization: Monitor fuel consumption patterns and identify opportunities for efficiency improvements
  • Predictive Maintenance: Detect equipment performance degradation before failures occur
  • Speed-Power Analysis: Optimize vessel speed for fuel efficiency across different loading and weather conditions
  • Hull and Propeller Monitoring: Track hull fouling and propeller efficiency through speed loss analysis
  • Main Engine Health: Monitor engine performance parameters against manufacturer specifications
  • Voyage Optimization: Analyze voyage-level performance to identify best practices and inefficiencies
The platform processes noon reports, shop trial data, in-house ME/AE performance systems, and ERP data to calculate precise performance metrics, assess efficiency trends, and recommend optimization strategies for achieving operational excellence.

Data Sources

The Vessel Performance platform integrates operational and reference data from multiple sources to perform comprehensive performance analysis:

1) Noon Reports from Vessels (Primary Operational Data)

Noon reports submitted daily by vessels provide the foundational operational data for performance calculations:
  • Speed and Distance: Vessel speed over ground (SOG), speed through water (STW), distance sailed
  • Engine Performance: Main engine RPM, load percentage, running hours
  • Fuel Consumption: Fuel oil consumption by engine (ME, AE, boiler), fuel type and grade
  • Weather Conditions: Wind speed and direction (Beaufort scale), sea state, wave height, current
  • Draft and Displacement: Forward and aft drafts, calculated displacement
  • Cargo Status: Loaded/ballast condition, cargo quantity
  • Operational Mode: At sea, maneuvering, in port, cargo operations
  • Auxiliary Systems: Auxiliary engine running hours, boiler usage, cargo system operations
  • Position Data: Latitude, longitude, course
Data Refresh Frequency: Daily noon reports with real-time integration upon receipt

2) Shop Trial Data (Baseline Performance References)

Shop trial data from vessel commissioning provides the performance baseline:
  • Speed-Power Curves: Expected power requirements at different speeds under reference conditions
  • Engine Performance Curves: Main engine RPM, fuel consumption, and power output relationships
  • SFOC (Specific Fuel Oil Consumption): Reference fuel consumption rates at various engine loads
  • Propeller Curves: Propeller efficiency at different RPM and vessel speeds
  • Displacement-Speed Relationships: Expected speed at different displacement levels
  • Reference Conditions: Calm water, clean hull, no wind, standard temperature and pressure
  • Torque-Speed Relationships: Engine torque characteristics across load range
  • Load Diagrams: MEP (Mean Effective Pressure) limits and operational boundaries
Data Source: Vessel builder documentation, commissioning reports, manufacturer specifications

3) In-House ME/AE Performance Software

Specialized in-house software monitors main engine and auxiliary engine performance:
  • Main Engine Parameters: Cylinder pressures (Pmax, Pcomp), exhaust temperatures, turbocharger speeds
  • Auxiliary Engine Data: Load distribution, fuel consumption, running hours per unit
  • Performance Deviations: Real-time comparison against manufacturer specifications
  • Trend Analysis: Historical performance tracking for predictive maintenance
  • Alert Generation: Automatic notifications for parameter exceedances
  • Maintenance Scheduling: Performance-based maintenance interval recommendations
Data Refresh Frequency: Real-time streaming from engine monitoring systems

4) ERP Software System (Vessel & Fleet Management)

The enterprise ERP system provides vessel particulars and operational context:
  • Vessel Specifications: IMO numbers, vessel names, types, dimensions (LOA, beam, depth)
  • Technical Parameters: Engine make and model, installed power, propeller specifications, hull form
  • Drydocking History: Hull cleaning, propeller polishing, coating applications
  • Maintenance Records: Major overhauls, equipment replacements, performance-affecting work
  • Bunker Records: Fuel procurement, quality analysis, fuel type changes
  • Cargo History: Typical cargo types, loading patterns, operational profiles
Data Refresh Frequency: Daily synchronization with critical updates in real-time

5) External Voyage APIs (Position & Environmental Data)

Third-party maritime data providers supply real-time environmental and routing information:
  • Current Position: Real-time vessel position, heading, and speed
  • Weather Forecasts: Wind, wave, and current predictions along route
  • Actual Weather: Historical weather data for performance correlation
  • Route Optimization: Optimal routing recommendations for fuel efficiency
  • ETA Calculations: Predicted arrival times based on current performance
  • Port Information: Port approach conditions, tidal data, restrictions
Data Refresh Frequency: Hourly updates for position and weather data

6) Derived Performance Metrics (Platform Calculations)

The platform generates additional intelligence through advanced processing:
  • Speed Loss: Calculated speed loss due to hull fouling, weather, and operational factors
  • Slip Percentage: Propeller slip analysis indicating propeller efficiency
  • Weighted Average Slip: Time-weighted slip calculations across voyages
  • Torque Index: Comparison of actual vs. expected torque at given speed
  • SFOC Deviation: Fuel consumption deviation from shop trial references
  • FO Deviation: Fuel oil consumption variance analysis
  • Performance Efficiency: Overall vessel efficiency index
  • Hull Performance: Hull roughness and fouling indicators

Data Flow and Processing

Integration Architecture

The Vessel Performance platform follows a sophisticated multi-layer architecture ensuring accurate, real-time performance calculations and trend analysis across the fleet.

ETL Processing Pipeline

The comprehensive ETL pipeline transforms raw operational data through multiple stages of validation, normalization, and performance calculation:

Data Processing Stages

Stage 1: Extraction

  • Noon Report Parsing: Extract speed, fuel consumption, engine performance, and weather data
  • Shop Trial Loading: Retrieve baseline performance curves and reference parameters
  • Engine Data Integration: Pull real-time engine performance metrics from monitoring systems
  • Weather Correlation: Obtain actual weather conditions for performance normalization
  • Vessel Specifications: Load technical parameters for accurate calculations
  • Frequency: Continuous streaming for real-time data; daily batch for historical analysis

Stage 2: Transformation

2.1 Data Validation & Cleansing
  • Verify noon report completeness and consistency
  • Check for outliers and anomalous data points
  • Validate engine parameters against operational limits
  • Flag data quality issues for manual review
  • Correct or interpolate missing values where appropriate
2.2 Weather Normalization Adjust performance metrics for weather conditions to enable fair comparison:
  • Wind Resistance: Calculate additional resistance due to wind speed and direction
  • Wave Resistance: Assess impact of sea state on vessel speed
  • Current Effects: Account for favorable or adverse currents
  • Temperature Corrections: Adjust for air and water temperature variations
2.3 Speed-Power Calculation Calculate expected power requirements based on shop trial curves: Pexpected=f(V,Δ, extConditions)P_{expected} = f(V, \Delta, \ ext{Conditions}) Where:
  • PexpectedP_{expected} = Expected power output based on shop trial curve
  • VV = Vessel speed
  • Δ\Delta = Vessel displacement
  •  extConditions\ ext{Conditions} = Weather-normalized operating conditions
2.4 Slip Percentage Computation Propeller slip indicates propeller efficiency and hull condition:  extSlip(%)=VtheoreticalVactualVtheoretical imes100\ ext{Slip} (\%) = \frac{V_{theoretical} - V_{actual}}{V_{theoretical}} \ imes 100 Where:
  • VtheoreticalV_{theoretical} = Theoretical speed based on propeller RPM and pitch
  • VactualV_{actual} = Actual vessel speed through water
Higher slip percentages indicate:
  • Hull fouling increasing resistance
  • Propeller damage or fouling
  • Inefficient propeller design for current conditions
2.5 Torque Index Calculation Torque index compares actual engine load to expected load at given speed:  extTorqueIndex=PactualPexpected\ ext{Torque Index} = \frac{P_{actual}}{P_{expected}} Where:
  • PactualP_{actual} = Actual engine power output
  • PexpectedP_{expected} = Expected power from shop trial curve at same speed
Torque Index interpretation:
  • = 1.0: Performance matches shop trial (ideal)
  • > 1.0: Engine working harder than expected (overload, fouling, damage)
  • < 1.0: Engine working less than expected (underload, favorable conditions)
2.6 SFOC Deviation Calculation Specific Fuel Oil Consumption deviation indicates engine efficiency:  extSFOCDeviation(%)= extSFOCactual extSFOCshoptrial extSFOCshoptrial imes100\ ext{SFOC Deviation} (\%) = \frac{\ ext{SFOC}_{actual} - \ ext{SFOC}_{shop trial}}{\ ext{SFOC}_{shop trial}} \ imes 100 Where:
  •  extSFOCactual\ ext{SFOC}_{actual} = Measured fuel consumption per unit power (g/kWh)
  •  extSFOCshoptrial\ ext{SFOC}_{shop trial} = Reference consumption from shop trial at same load
Positive deviation indicates increased fuel consumption (degraded efficiency). 2.7 Speed Loss Assessment Calculate speed loss due to hull fouling and operational factors:  extSpeedLoss(%)=VexpectedVactualVexpected imes100\ ext{Speed Loss} (\%) = \frac{V_{expected} - V_{actual}}{V_{expected}} \ imes 100 Where:
  • VexpectedV_{expected} = Expected speed from shop trial at given power and displacement
  • VactualV_{actual} = Weather-normalized actual speed
Speed loss indicates:
  • Hull fouling and marine growth
  • Propeller damage or fouling
  • Engine performance degradation

Stage 3: Loading

  • Performance Metrics Storage: Persist calculated metrics with indexed access
  • Deviation Records: Store historical deviations for trend analysis
  • Trend Aggregation: Compile time-series data for visualization
  • Real-Time Dashboards: Update live performance displays
  • Alert Generation: Trigger notifications for significant deviations
  • Report Generation: Prepare formatted performance reports

Key Capabilities

📊 Slip Performance Tracking

Comprehensive slip percentage monitoring across voyages with weighted average calculations. Track propeller efficiency trends over time to identify hull and propeller fouling requiring maintenance.

📈 Sea Trial Curve Comparison

Visual comparison of actual performance against shop trial baseline curves. Interactive power calculator tables showing expected power requirements at different speeds and drafts.

🎯 Deviation Analysis

Multi-dimensional deviation tracking including FO deviation heatmaps, speed loss trends, torque index monitoring, and SFOC deviation charts. Identify performance degradation patterns early.

⚡ Load Diagram Analysis

Real-time load diagram visualization showing operational points against MEP limits, torque/speed limits, and engine layout curves. Ensure safe engine operation within design boundaries.

🔧 Engine Performance Monitoring

Detailed SFOC tracking against shop trial references with load-specific analysis. Monitor engine health through fuel consumption trends and identify efficiency degradation.

🌊 Speed-Power Optimization

Comprehensive speed-power performance charts with normalized data points. Optimize vessel speed for fuel efficiency across different loading conditions and weather scenarios.


Core Modules

1. Slip Report

Propeller and Hull Performance Monitoring: The Slip Report module provides comprehensive tracking of vessel slip percentage over time, a key indicator of hull and propeller condition. Average Slip by Voyage: Bar chart visualization showing weighted average slip percentage for each voyage:
  • X-axis: Voyage name/identifier
  • Y-axis: Weighted average slip percentage
  • Color Coding: Consistent magenta/pink branding
  • Time Range Selection: Last 3 months, Last 6 months, Last 1 year, All Time
Example Data:
Voyage 001E: 10.2% slip
Voyage 003T: 12.6% slip
Voyage 005T: 11.4% slip
Voyage 008E: 13.2% slip
...
Slip Percentage Interpretation:
Slip RangeConditionAction Required
< 5%ExcellentNormal operation, clean hull and propeller
5-10%GoodMonitor trends, plan routine cleaning
10-15%FairHull cleaning recommended within 3-6 months
15-20%PoorHull cleaning required soon, fuel penalty significant
> 20%CriticalImmediate hull cleaning, major fuel consumption impact
Weighted Average Slip Calculation:  extWeightedAvgSlip=i( extSlipi imes extHoursi)i extHoursi\ ext{Weighted Avg Slip} = \frac{\sum_{i} (\ ext{Slip}_i \ imes \ ext{Hours}_i)}{\sum_{i} \ ext{Hours}_i} Where:
  •  extSlipi\ ext{Slip}_i = Slip percentage for time period ii
  •  extHoursi\ ext{Hours}_i = Duration of time period ii
This provides a more accurate representation than simple arithmetic mean, accounting for varying voyage durations. Trend Analysis: The platform automatically identifies:
  • Increasing Slip Trend: Indicates progressive hull fouling
  • Sudden Slip Increase: May indicate propeller damage or marine growth
  • Post-Drydock Improvement: Validates effectiveness of hull cleaning and coating
  • Seasonal Variations: Identifies patterns related to trading areas and water temperatures

2. Sea Trial Curves

Baseline Performance Reference: The Sea Trial Curves module displays the vessel’s reference performance curves from commissioning, providing the baseline for all performance comparisons. Speed-Power Curve: Interactive line chart showing the relationship between vessel speed and required power:
  • X-axis: Speed (knots) from minimum to maximum service speed
  • Y-axis: Power (kW) required at each speed
  • Curve Lines: Multiple curves for different displacement/draft conditions
  • Reference Points: Blue dots indicating shop trial test points
  • Current Operating Point: Highlighted marker showing latest performance
Min/Max Speed Selectors: Adjustable sliders to focus on specific speed ranges:
  • Min Speed: Default 10.0 knots (adjustable)
  • Max Speed: Default 25.5 knots (adjustable)
  • Reset Button: Return to full range view
Power Calculator Table: Comprehensive table showing expected power requirements:
Speed/Draft6m7m8m9m10m11m
10 knots2,969 kW2,999 kW3,034 kW3,068 kW3,102 kW3,136 kW
11 knots3,250 kW3,279 kW3,312 kW3,344 kW3,377 kW3,409 kW
12 knots3,671 kW3,701 kW3,735 kW3,769 kW3,803 kW3,837 kW
13 knots4,266 kW4,302 kW4,341 kW4,380 kW4,419 kW4,459 kW
14 knots5,073 kW5,117 kW5,167 kW5,217 kW5,266 kW5,316 kW
15 knots6,126 kW6,186 kW6,252 kW6,318 kW6,384 kW6,450 kW
16 knots7,463 kW7,543 kW7,632 kW7,722 kW7,811 kW7,900 kW
17 knots9,118 kW9,227 kW9,347 kW9,467 kW9,588 kW9,708 kW
18 knots11,129 kW11,273 kW11,434 kW11,594 kW11,755 kW11,915 kW
19 knots13,530 kW13,720 kW13,930 kW14,141 kW14,351 kW14,562 kW
20 knots16,359 kW16,603 kW16,874 kW17,145 kW17,417 kW17,688 kW
21 knots19,650 kW19,960 kW20,304 kW20,648 kW20,992 kW21,335 kW
22 knots23,441 kW23,827 kW24,257 kW24,686 kW25,115 kW25,545 kW
23 knots27,766 kW28,242 kW28,771 kW29,299 kW29,828 kW30,357 kW
24 knots32,663 kW33,241 kW33,884 kW34,527 kW35,169 kW35,812 kW
25 knots38,166 kW38,861 kW39,634 kW40,406 kW41,179 kW41,952 kW
Usage:
  • Voyage Planning: Determine optimal speed for fuel efficiency
  • Performance Verification: Compare actual power consumption against table values
  • Charter Party Compliance: Verify guaranteed speed-consumption performance
  • Fuel Budgeting: Estimate fuel consumption for planned voyages

3. Deviation Report

Multi-Dimensional Performance Analysis: The Deviation Report module provides comprehensive tracking of performance deviations across multiple parameters. Sub-Modules:

3.1 Deviation Table

Tabular view of all performance metrics with deviation values:
DateVoyageSpeed (kn)Power (kW)SFOC (g/kWh)Slip (%)Torque IndexFO Deviation (%)
2025-09-22530E18.511,250195.212.31.05+3.2%
2025-09-19522E17.810,450192.811.81.02+1.8%
2025-09-17514W19.212,100197.513.11.08+4.5%
Filtering Options:
  • Date Range: 6 Months, Custom date selection
  • Max Wind (BF): Filter by Beaufort scale (≤5, ≤3, etc.)
  • Max Sea State: Filter by sea state (≤3, ≤5, etc.)
  • Min ME Hours: Minimum main engine running hours for data validity

3.2 FO Deviation Heatmap

Visual heatmap showing fuel oil consumption deviation patterns:
  • X-axis: Speed (knots) in 0.5-knot increments
  • Y-axis: Draft (meters) in 0.5-meter increments
  • Color Coding:
    • Green: Within ±5% of shop trial (good performance)
    • Yellow: ±5% to ±10% deviation (monitor)
    • Orange: ±10% to ±20% deviation (action recommended)
    • Red: >±20% deviation (immediate action required)
    • Dark Red/Purple: >±50% deviation (critical)
Example Heatmap Values:
Draft 7.0m, Speed 16.0 knots: 98.0% (green - excellent)
Draft 8.0m, Speed 13.0 knots: 58.9% (red - poor)
Draft 8.5m, Speed 14.5 knots: 59.4% (red - poor)
Draft 12.0m, Speed 12.0 knots: 50.9% (red - poor)
Interpretation:
  • Green clusters: Optimal operating envelope for fuel efficiency
  • Red clusters: Conditions causing excessive fuel consumption
  • Patterns: Identify speed-draft combinations to avoid

3.3 Speed Loss Trend

Time-series chart showing speed loss percentage over time:
  • X-axis: Date
  • Y-axis: Speed loss percentage
  • Trend Line: Moving average showing overall trend
  • Data Points: Individual voyage measurements
  • Color Coding: Green (acceptable) to red (excessive)
Speed Loss Interpretation:
Speed LossConditionHull Cleaning Recommendation
< 3%ExcellentNo action required
3-5%GoodPlan cleaning in 6-12 months
5-8%FairCleaning recommended in 3-6 months
8-12%PoorCleaning required within 3 months
> 12%CriticalImmediate cleaning, significant fuel penalty

3.4 Actual vs Expected Speed

Dual-line chart comparing actual vessel speed against expected speed:
  • Green Line: Expected speed based on shop trial and current power
  • Red Line: Actual achieved speed
  • Gap: Visual representation of speed loss
  • Tooltip: Hover to see exact values and deviation percentage
Example:
Date: 06/08/25
Actual Speed: 19.6 knots
Expected Speed: 22.0 knots
Speed Loss: 10.9% (hull cleaning recommended)

3.5 Torque Index Trend

Time-series visualization of torque index over time:
  • Reference Line (y=1.0): Ideal shop trial performance
  • Green Dots: Torque index < 1 (underload conditions)
  • Red Dots: Torque index > 1 (overload conditions)
  • Trend: Increasing torque index indicates progressive performance degradation
Torque Index Patterns:
  • Stable around 1.0: Consistent performance matching shop trial
  • Gradual Increase: Hull fouling or propeller efficiency loss
  • Sudden Spike: Propeller damage, heavy weather, or operational issue
  • Below 1.0: Light load operations, favorable conditions, or recent hull cleaning

3.6 Load Diagram

Real-time load diagram showing engine operating point against design limits: Chart Elements:
  • MEP Limit Line: Maximum Mean Effective Pressure boundary (blue)
  • Torque/Speed Limit Line: Maximum torque envelope (red)
  • Power Limit Line: Maximum power output limit (purple)
  • Speed Limit Line: Maximum engine RPM limit (green)
  • Engine Layout Curve: Optimal operating curve (orange)
  • Noon Report Data Points: Actual operating points (brown triangles)
Axes:
  • X-axis: Engine RPM percentage (35% to 105%)
  • Y-axis: Engine Load percentage (0% to 105%)
Latest Noon Report Data Table:
DateRPM %Load %Result
2025-09-2249.0%11.5%Normal
2025-09-1965.4%25.0%Normal
2025-09-1770.2%28.3%Normal
2025-09-1667.3%25.4%Normal
2025-09-1459.6%19.0%Normal
Result Classification:
  • Normal: Operating within all design limits
  • Caution: Approaching one or more limits
  • Warning: Exceeding recommended operating envelope
  • Critical: Exceeding design limits (immediate action required)
Use Cases:
  • Verify engine operation within safe boundaries
  • Identify overload conditions
  • Optimize engine loading for efficiency
  • Validate operational practices against manufacturer guidelines

3.7 SFOC Deviation

Scatter plot showing Specific Fuel Oil Consumption deviation from shop trial:
  • X-axis: Engine Load percentage (0% to 100%)
  • Y-axis: SFOC (g/kWh)
  • Shop Trial Line: Black reference line showing expected SFOC
  • Noon Data Points: Green dots showing actual SFOC measurements
  • Deviation Bands: Color-coded zones indicating acceptable ranges
    • Green Zone: Within ±5% of shop trial (acceptable)
    • Yellow Zone: ±5% to ±10% deviation (monitor)
    • Red Zone: >±10% deviation (action required)
SFOC Deviation Analysis: Points above the shop trial line indicate:
  • Engine efficiency degradation
  • Poor fuel quality
  • Incorrect engine tuning
  • Worn engine components
Points below the shop trial line indicate:
  • Better than expected efficiency (rare)
  • Measurement errors
  • Recent engine overhaul or optimization

3.8 Performance Chart

Comprehensive speed-power performance scatter plot:
  • X-axis: Speed (knots)
  • Y-axis: Power (kW)
  • Sea Trial Line: Black curve showing shop trial baseline
  • Noon Data Points: Green dots showing actual performance (normalized for weather)
  • Deviation Bands: Color-coded zones
    • Green Zone: Within acceptable deviation from shop trial
    • Yellow Zone: Moderate deviation
    • Red Zone: Significant deviation indicating performance issues
Performance Pattern Identification:
  • Points on or near sea trial line: Excellent performance
  • Points above sea trial line: Higher power required than expected (fouling, damage)
  • Points below sea trial line: Lower power than expected (favorable conditions, measurement error)
  • Scatter pattern: Wide scatter indicates inconsistent performance or data quality issues

AI-Powered Analytics & Insights

Machine Learning Capabilities

The Vessel Performance platform leverages advanced AI algorithms to transform operational data into actionable optimization intelligence. 1. Hull Fouling Prediction Model Predictive Fouling Analysis: The platform uses historical slip percentage and speed loss data to predict when hull cleaning will be required. Input Variables:
  • Historical slip percentage trends
  • Speed loss progression over time
  • Days since last drydocking/hull cleaning
  • Trading area and water temperature
  • Antifouling coating type and age
  • Seasonal fouling patterns
Fouling Prediction Model:  extDaystoCleaning=f( extCurrentSlip, extSlipRate, extThreshold)\ ext{Days to Cleaning} = f(\ ext{Current Slip}, \ ext{Slip Rate}, \ ext{Threshold}) Where:
  • Current Slip: Latest measured slip percentage
  • Slip Rate: Rate of slip increase per month
  • Threshold: Target slip percentage for hull cleaning (typically 15%)
Output:
  • Predicted Cleaning Date: Estimated date when hull cleaning will be required
  • Confidence Interval: Statistical confidence in prediction
  • Fuel Penalty Forecast: Projected additional fuel consumption until cleaning
  • Optimal Cleaning Window: Recommended timeframe considering operational schedule
Example Prediction:
Current Slip: 12.3%
Slip Increase Rate: 0.8% per month
Cleaning Threshold: 15%
Days Since Last Cleaning: 245 days

Prediction:
- Hull cleaning recommended in: 3.4 months (102 days)
- Optimal cleaning date: January 15, 2026
- Projected fuel penalty until cleaning: 4.2%
- Estimated fuel cost increase: $45,000
- Recommended action: Schedule drydocking in Q1 2026

Confidence Level: 87%

2. Optimal Speed Recommendation Engine Fuel-Efficient Speed Optimization: The AI analyzes historical performance data to recommend optimal speeds for different operational scenarios. Optimization Objective: Minimize fuel cost per nautical mile while meeting schedule requirements:  extMinimize: extFuelCost extDistance=FC(V) imesPfuelV\ ext{Minimize: } \frac{\ ext{Fuel Cost}}{\ ext{Distance}} = \frac{FC(V) \ imes P_{fuel}}{V} Subject to:
  • Arrival time constraints (ETA requirements)
  • Engine load limits (safe operation)
  • Charter party speed guarantees
  • Weather routing considerations
Where:
  • FC(V)FC(V) = Fuel consumption as function of speed
  • PfuelP_{fuel} = Fuel price per tonne
  • VV = Vessel speed
Speed Recommendation Output:
Route: Singapore to Rotterdam
Distance: 8,450 NM
Required ETA: 35 days
Fuel Price: $650/MT

Speed Scenarios:

Scenario A: Maximum Speed (20 knots)
- Transit Time: 17.7 days
- Fuel Consumption: 1,250 MT
- Fuel Cost: $812,500
- Cost per NM: $96.15
- Early Arrival: 17.3 days

Scenario B: Economical Speed (16 knots)
- Transit Time: 22.0 days
- Fuel Consumption: 850 MT
- Fuel Cost: $552,500
- Cost per NM: $65.38
- Early Arrival: 13.0 days

Scenario C: Optimal Speed (14.5 knots) ⭐ RECOMMENDED
- Transit Time: 24.3 days
- Fuel Consumption: 720 MT
- Fuel Cost: $468,000
- Cost per NM: $55.38
- Early Arrival: 10.7 days
- Fuel Savings vs Max Speed: $344,500 (42%)

Scenario D: Slow Steaming (12 knots)
- Transit Time: 29.4 days
- Fuel Consumption: 565 MT
- Fuel Cost: $367,250
- Cost per NM: $43.46
- Early Arrival: 5.6 days
- Risk: Minimal schedule buffer

Recommendation: Scenario C (14.5 knots)
- Optimal balance of fuel efficiency and schedule security
- Significant cost savings with adequate schedule margin
- Allows for weather delays without charter party penalties
- Reduces engine wear and maintenance requirements

3. Engine Performance Degradation Detection Predictive Maintenance Intelligence: The platform monitors engine performance trends to predict when maintenance will be required. Monitored Parameters:
  • SFOC deviation trend
  • Torque index progression
  • Cylinder pressure variations
  • Exhaust temperature patterns
  • Turbocharger efficiency
Degradation Detection Algorithm:  extHealthScore=iwi imesPiPbaseline,iPthreshold,i\ ext{Health Score} = \sum_{i} w_i \ imes \frac{P_i - P_{baseline,i}}{P_{threshold,i}} Where:
  • wiw_i = Weighting factor for parameter ii
  • PiP_i = Current value of parameter ii
  • Pbaseline,iP_{baseline,i} = Baseline (shop trial) value
  • Pthreshold,iP_{threshold,i} = Acceptable deviation threshold
Health Score Interpretation:
ScoreStatusAction Required
0-0.3ExcellentNormal operation
0.3-0.5GoodContinue monitoring
0.5-0.7FairPlan maintenance in next port
0.7-0.9PoorMaintenance required soon
> 0.9CriticalImmediate maintenance required
Example Alert:
Engine Performance Alert - MV OCEAN BREEZER

Health Score: 0.68 (Fair)

Degradation Indicators:
✗ SFOC Deviation: +8.5% (threshold: ±5%)
✗ Torque Index: 1.12 (threshold: 1.05)
⚠ Exhaust Temp Spread: 35°C (threshold: 40°C)
✓ Turbocharger Speed: Normal
✓ Cylinder Pressures: Within limits

Predicted Issue: Fuel injection system efficiency loss

Recommended Actions:
1. Inspect and clean fuel injectors at next port
2. Check fuel quality and filtration
3. Verify fuel pump timing and pressure
4. Consider fuel additive treatment

Estimated Maintenance Window: Within 30 days
Fuel Penalty if Deferred: +2.5% ($12,000/month)
Maintenance Cost: $8,000
ROI: Payback in 0.7 months

4. Comparative Fleet Performance Benchmarking Sister Vessel Performance Comparison: The platform compares performance across similar vessels to identify best practices and underperformers. Benchmarking Metrics:
  • Average slip percentage
  • SFOC at standard load (75%)
  • Speed loss percentage
  • Fuel consumption per NM
  • Days between hull cleanings
Example Benchmarking Report:
Sister Vessel Performance Comparison
Vessel Class: Panamax Bulk Carrier (75,000 DWT)
Number of Vessels: 8

Performance Rankings (Last 6 Months):

Rank 1: MV PACIFIC STAR ⭐
- Average Slip: 8.2%
- SFOC Deviation: +1.5%
- Speed Loss: 3.8%
- Fuel Efficiency: Excellent
- Last Hull Cleaning: 180 days ago

Rank 2: MV ATLANTIC TRADER
- Average Slip: 9.5%
- SFOC Deviation: +2.8%
- Speed Loss: 4.5%
- Fuel Efficiency: Very Good

Rank 3: MV OCEAN BREEZER (Your Vessel)
- Average Slip: 12.3%
- SFOC Deviation: +5.2%
- Speed Loss: 7.1%
- Fuel Efficiency: Fair
- Last Hull Cleaning: 245 days ago

Rank 4: MV INDIAN OCEAN
- Average Slip: 13.8%
- SFOC Deviation: +6.5%
- Speed Loss: 8.9%
- Fuel Efficiency: Fair

Performance Gap Analysis:

Your Vessel vs. Best Performer (MV PACIFIC STAR):
- Slip Difference: +4.1% (worse)
- SFOC Difference: +3.7% (worse)
- Speed Loss Difference: +3.3% (worse)
- Estimated Fuel Penalty: $28,000/month

Improvement Potential:
If MV OCEAN BREEZER matches MV PACIFIC STAR performance:
- Annual Fuel Savings: $336,000
- Required Actions:
  1. Hull cleaning (immediate)
  2. Propeller polishing
  3. Engine tuning and optimization
  4. Fuel quality management improvement

Estimated Investment: $85,000
Payback Period: 3.0 months
ROI: 395% annually

5. Weather Routing Optimization Performance-Based Route Optimization: The platform integrates vessel-specific performance characteristics with weather forecasting to recommend optimal routes. Optimization Factors:
  • Vessel speed-power curves
  • Current hull and propeller condition (slip percentage)
  • Weather forecast (wind, waves, currents)
  • Fuel consumption at different speeds
  • ETA requirements and schedule constraints
Route Comparison:
Route Optimization: Singapore to Rotterdam
Departure: November 15, 2025

Route Option A: Great Circle (Shortest Distance)
- Distance: 8,450 NM
- Expected Weather: Moderate SW winds, 3-4m waves
- Recommended Speed: 14.5 knots
- Transit Time: 24.3 days
- Fuel Consumption: 785 MT (adjusted for weather)
- Fuel Cost: $510,250
- Risk: Moderate weather delays

Route Option B: Southern Route (Weather Avoidance) ⭐ RECOMMENDED
- Distance: 8,680 NM (+230 NM)
- Expected Weather: Light winds, 1-2m waves
- Recommended Speed: 15.2 knots
- Transit Time: 23.8 days
- Fuel Consumption: 745 MT (better efficiency in calm seas)
- Fuel Cost: $484,250
- Savings: $26,000 (5.1%)
- Risk: Low weather delays

Route Option C: Northern Route (Faster)
- Distance: 8,520 NM
- Expected Weather: Strong NW winds, 4-5m waves
- Recommended Speed: 13.8 knots (reduced due to weather)
- Transit Time: 25.7 days
- Fuel Consumption: 820 MT (higher due to adverse conditions)
- Fuel Cost: $533,000
- Additional Cost: $48,750 (10.6%)
- Risk: High weather delays and potential damage

Recommendation: Route Option B (Southern Route)
- Optimal fuel efficiency in favorable weather
- Faster transit despite longer distance
- Lower risk of weather-related delays
- Reduced vessel stress and maintenance
- Best overall value proposition

6. Fuel Quality Impact Analysis Fuel Quality Correlation with Performance: The platform analyzes the relationship between fuel quality and engine performance to optimize bunker procurement. Monitored Fuel Parameters:
  • Viscosity
  • Density
  • Sulfur content
  • Carbon residue
  • Water content
  • Cetane index
Fuel Quality-Performance Correlation:
Fuel Quality Analysis - MV OCEAN BREEZER (Q3 2025)

Bunker Port Performance Comparison:

Singapore Bunkers:
- Average Viscosity: 180 cSt @ 50°C
- Average Density: 0.975 g/cm³
- SFOC Performance: +2.1% vs shop trial
- Engine Cleanliness: Excellent
- Performance Rating: ⭐⭐⭐⭐⭐

Rotterdam Bunkers:
- Average Viscosity: 280 cSt @ 50°C
- Average Density: 0.991 g/cm³
- SFOC Performance: +5.8% vs shop trial
- Engine Cleanliness: Fair (increased sludge)
- Performance Rating: ⭐⭐⭐

Fujairah Bunkers:
- Average Viscosity: 320 cSt @ 50°C
- Average Density: 0.998 g/cm³
- SFOC Performance: +8.2% vs shop trial
- Engine Cleanliness: Poor (significant sludge)
- Performance Rating: ⭐⭐

Performance Impact:

Best Fuel (Singapore) vs Worst Fuel (Fujairah):
- SFOC Difference: 6.1%
- Fuel Cost Impact: $18,000/month
- Maintenance Impact: Increased purifier cleaning, higher sludge disposal
- Engine Health: Better long-term reliability with Singapore fuel

Recommendation:
- Prioritize Singapore for bunkering when route allows
- Avoid Fujairah bunkers unless no alternative
- Budget $25/MT premium for Singapore fuel quality
- ROI: Fuel efficiency gains offset premium cost
- Long-term benefit: Reduced engine maintenance costs

Benefits & Outcomes

Operational Excellence

  • Fuel Cost Reduction: 5-15% fuel savings through performance optimization and hull cleaning scheduling
  • Predictive Maintenance: Early detection of equipment degradation prevents costly failures
  • Optimal Speed Selection: Data-driven speed recommendations balance fuel efficiency with schedule requirements
  • Hull Cleaning Optimization: Scientific scheduling of hull cleaning maximizes ROI and minimizes fuel penalties
  • Engine Health Monitoring: Continuous tracking ensures engines operate at peak efficiency

Strategic Advantages

  • Performance Benchmarking: Compare vessel performance against sister ships to identify best practices
  • Data-Driven Decisions: Comprehensive analytics support strategic fleet management decisions
  • Charter Party Compliance: Verify guaranteed speed-consumption performance for charter contracts
  • Competitive Edge: Superior operational efficiency provides significant cost advantages
  • Environmental Performance: Optimized operations reduce emissions and support sustainability goals

Financial Impact

  • Fuel Savings: 200,000200,000-500,000 per vessel annually through efficiency optimization
  • Maintenance Cost Reduction: Predictive maintenance reduces emergency repairs by 40%
  • Hull Cleaning ROI: Optimal timing maximizes fuel savings while minimizing cleaning frequency
  • Speed Optimization: Route-specific speed recommendations reduce fuel costs by 10-20%
  • Budget Accuracy: Precise performance tracking enables accurate fuel budget forecasting

Technical Excellence

  • Shop Trial Validation: Verify vessel performance against builder guarantees
  • Performance Degradation Tracking: Quantify impact of hull fouling, engine wear, and operational factors
  • Root Cause Analysis: Identify specific causes of performance deviations
  • Optimization Recommendations: AI-powered suggestions for operational improvements
  • Continuous Improvement: Data-driven approach enables ongoing performance enhancement

Summary

The SIYA Vessel Performance platform transforms traditional vessel monitoring into a comprehensive performance optimization system. By integrating noon reports, shop trial data, in-house ME/AE performance systems, and ERP data, the platform provides:
  1. Baseline Performance Tracking: Continuous comparison against shop trial references
  2. Slip Percentage Monitoring: Track propeller and hull efficiency over time
  3. Speed-Power Analysis: Optimize vessel speed for fuel efficiency
  4. Deviation Detection: Multi-dimensional performance deviation tracking
  5. Engine Health Monitoring: SFOC and torque index analysis for predictive maintenance
  6. Load Diagram Verification: Ensure safe engine operation within design limits
  7. Hull Fouling Prediction: AI-powered forecasting of hull cleaning requirements
  8. Optimal Speed Recommendations: Route-specific speed optimization for fuel savings
  9. Fleet Benchmarking: Compare performance across sister vessels
  10. Weather Routing Integration: Performance-based route optimization
The platform empowers technical superintendents, fleet managers, and vessel masters to maximize operational efficiency, reduce fuel costs, optimize maintenance scheduling, and maintain vessels at peak performance throughout their operational life. Performance Optimization Made Simple:
  • Monitor vessel performance against shop trial baselines continuously
  • Detect equipment degradation early through trend analysis
  • Optimize fuel consumption through data-driven speed selection
  • Schedule hull cleaning scientifically to maximize ROI
  • Benchmark performance against fleet to identify best practices
  • Transform operational data into actionable performance intelligence